Complete Comparison of CNC Three-in-One Copper Busbar Processing Machine FEIYING-303NCMXJ Series VS Portable DHY-200

I. Basic Positioning and Structure

1. 303 CNC Three-in-One Copper Busbar Processing Machine (Fixed Tabletop Three-Station)

303 Tabletop Copper Busbar Processing Machine

Close-up of Three Stations

Structure: Integrated heavy-duty machine tool, three independent stations for punching/shearing/bending side by side, three-pump models can operate simultaneously, multiple people can operate synchronously (MAC)

Drive: 380V industrial three-phase power, three independent 4KW hydraulic motors, high-flow hydraulic system, continuous heavy load without overheating

Weight: 1200–1600kg, fixed workshop placement, can be moved

Control: Siemens/Panasonic PLC CNC touch screen, input thickness, angle, and size for automatic calculation, bending accuracy ±0.5°, punching error ±0.1mm

• DHY-200 Portable Copper Busbar Processing Machine (Split Hydraulic Tool Set)

· Structure: Split three-piece set (cutting head + punching head + bending head) + independent electric hydraulic pump, oil pipe connection, single-station alternating operation, only one head can be used at a time.

Drive: 220V household single-phase electricity, small hydraulic pump, pressure 700kg/cm², short-term intermittent work, cannot process continuously for a long time.

Weight: The whole set is about 100-200kg, can be disassembled and transported, can be used directly next to the machine cabinet on the construction site.

· Control: Purely manual mechanical limit, no CNC system, all rely on manual measurement with steel rulers and angle rulers, accuracy depends on the operator’s experience.

II. Core Processing Parameter Comparison Table

comparison items	FEIYING-303NCMXJ CNC Three-in-One Copper Busbar Machine	DHY-200 Portable Busbar Machine	the advantaged party
Maximum processing specification for copper busbars	160mm wide × 12–16mm thick	200mm wide × 12mm thick	The upper limit of DHY width is slightly larger; 303 can process thicker copper bars
Shearing force	300–500KN (30–50 tons)	20 tons	303 has a strong force and can easily cut thick rows
Punching force	300–350 kN (30–35 tons)	35 tons	The 303CNC punches faster and with higher efficiency.
Bending function	Flat bend + vertical bend, U-shaped, multi-segment continuous bending, CNC angle memory	Only flat bending, no vertical bending function	303 has comprehensive functions
Workstation mode	Three workstations operate simultaneously, with three workers performing punching, shearing, and bending at the same time	Single-station rotation, one process at a time	303 efficiency crushing
power supply	380V Industrial Three-Phase Power	220V single-phase domestic power supply	DHY provides convenient on-site power access
CNC system	PLC touch screen, size/angle digital storage, laser positioning	No CNC, purely manual gauge positioning	303 has stronger accuracy and consistency
Continuous working capability	Full-day batch production for 12 hours, stable without pressure release	Intermittent operation requires a 2-hour shutdown for cooling	303 is suitable for mass production
Equipment weight	1.2–1.6-ton fixed machine tool	30–200kg detachable and transportable	DHY Portable
Mold configuration	The punching rotary table is equipped with 6 sets of molds, enabling one-touch mold change	Single set mold, manual disassembly and replacement	303 mold change is faster
machining accuracy	Bending tolerance ±0.5°, punching tolerance ±0.1mm	Manual visual inspection, with an error margin of ±1° to ±3mm	Unified 303 finished products with minimal rework
Service life:	More than 20 years(12 hours a day)	5-10 years(4-10 hours a day)	303 CNC has a longer service life

Table Comparison Item FEIYING-303NCMXJ CNC Three-in-One Copper Busbar Machine DHY-200 Portable Copper Busbar Machine Advantages Maximum Copper Busbar Size Processed 160mm Width × 12-16mm Thickness 200mm Width × 12mm Thickness DHY Width Limit Slightly Larger; 303 Capable of processing thicker copper busbars

Shearing force: 300–500KN (30–50 tons) 20 tons 303 High force, easily shears thick busbars

Punching force: 300–350KN (30–35 tons) 35 tons Punching force is similar

Bending function: Flat bend + vertical bend, U-shape, multi-segment continuous bending, CNC angle memory Flat bend only, no vertical bend function 303 Comprehensive function

Workstation modes: Three workstations operating simultaneously, 3 people punching/shearing/bending simultaneously Single workstation rotation, only one process at a time 303 Unrivaled efficiency

Power supply: 380V industrial three-phase power 220V residential single-phase power DHY Convenient on-site power supply

CNC system: PLC touch screen, digital storage of dimensions/angles, laser positioning No CNC, purely manual tool positioning 303 Stronger precision and consistency

Continuous working capacity: 8 hours a day Hourly batch production, stable and pressure-free. Intermittent operation, continuous operation requires shutdown for cooling after 1 hour. 303 is suitable for mass production.

Equipment weight: 1.2–1.6 tons for fixed machine tools; 60–80kg for portable DHY machines.

Mold configuration: Punching turntable with 6 built-in molds, one-click mold change; single mold set, manual disassembly and replacement. 303 mold change is faster.

Processing accuracy: Bending ±0.5°, punching ±0.1mm; manual visual inspection, error ±1°~±3mm. 303 finished products are uniform, less rework.

III. Key Functional Differences

303 CNC Three-in-One’s Unique Advantages:

1. Vertical bending processing: Can perform vertical bending, essential for irregular copper busbars in high and low voltage switchgear. DHY has no vertical bending function.

2. CNC program storage: The bending unit has a memory function; the system automatically remembers the last set of parameter data, eliminating the need to re-enter the data.

3. Laser positioning + Multi-directional stop: Precise positioning for punching and cutting, reducing scribing steps.

4. Three-station parallel operation: Punching, shearing, and folding operate independently, increasing production capacity by 2-3 times for bulk orders.

5. Thickened body and heavy-duty hydraulic cylinder: 15mm thick copper busbar, high-current main busbar without pressure, burr-free cut surfaces, eliminating grinding steps.

6. Optional addition of embossing, chamfering, twisting, and beveling extension stations, providing one-stop processing for complete sets of equipment.

DHY-200 Portable Model Unique Advantages:

1. On-site construction: On-site modification of power distribution cabinets, temporary copper busbars at construction sites, and emergency repairs, eliminating the need to transport copper busbars back to the workshop.

2. 220V universal power supply: Can be powered by construction site power strips and temporary generators, eliminating the need for industrial three-phase power.

3. Split and lightweight: Easily transported by vans and trucks, suitable for small workshops and on-site maintenance.

• Low investment cost: The price of the entire machine is only about 1/4 of the 303 machine tool, reducing financial pressure.

DHY-200 Obvious Shortcomings:

1. No vertical bending capability; only simple flat bending is possible, limiting the processing of complex cabinet copper busbars.

2. Single-head alternating operation results in extremely low batch processing efficiency.

3. No CNC control; dimensions and bending angles are entirely manual, leading to poor consistency in batch products and frequent rework.

4. Small hydraulic pump; prolonged processing causes oil temperature to rise and pressure to drop, making thick busbar processing difficult.

5. Short bending stroke; unable to perform multi-segment continuous bending or deep U-bends.

IV. Applicable Scenarios: The [303 CNC Three-in-One Copper Busbar Machine] is suitable for:

1. Regular mass production factories producing high and low voltage complete sets of equipment, processing more than 50 sets of copper busbars per day.

2. Need for batch standardized copper busbars, pursuing uniform precision and reducing rework.

3. Frequently processing irregularly shaped copper busbars: vertical bending, multi-segment bending, and thick main busbars.

4. Fixed workstations in workshops with 380V power. Industrial power supply, long-term stable production

5. Export complete set factory, large-volume switch cabinet OEM, pursuing processing efficiency

303 CNC finished copper busbar processing Choose the [DHY-200 Portable Copper Busbar Machine], suitable for:

1. Power on-site emergency repair, temporary modification of construction site distribution cabinets, after-sales maintenance

2. Small shops, repair shops, with scattered orders and small quantities, occasionally processing copper busbars

3. No fixed processing workshop, requiring frequent on-site construction

4. Limited budget, only doing simple flat bending, punching, and cutting, not complex vertical bending parts

5. Temporary projects, outdoor projects, only 220V civilian power supply

V. Procurement Selection Summary in One Sentence

1. Mass production complete set factory, pursuing precision and efficiency, fixed workshop processing → 303 CNC three-in-one machine can do vertical bending, three stations can work simultaneously, CNC standardization, long-term mass production and fast return on investment.

2. Construction site, maintenance and emergency repair, small-batch sporadic processing, low budget, need for mobile operation → DHY-200 Portable Model. Lightweight and easy to move, universal 220V, but only suitable for simple processing and not for large-scale standardized production.